Food and Drugs Manufacturing Execution System FDS 7.0
System Structure
Strong Layers
FDS Core Structure covers all layers from Application, Data, Data Awareness & Communication, for Smart Manufacturing Execution
Data Acquisition
Collect and Calculate at one Stop to minimize the Service response.
Product Features
All in One place
We know what the industry needs for MES. We have all modules from Inventory, Recipe, Manufacturing, Warehouse, Quality, Equipment, Packaging & Energy.
Smart DashBoards
Numerous dashboards to know whats happening and take action: QC, Production, Warehouse, Equipment & Energy Dashboards
InventoryManagement
Complete Control Measure
All required control measures(Lot, Pallet, Validity, Container, Cabinet, Storage Position, Multi Units, Gross/Net Weight, Packing Spec, much more) are applied to manage your inventory which ensures safety of the product.
RichDevices & Mobility
We use hightech devices to collect data electronically in real time, eliminate the risk factors and increase efficiency in all process
RecipeManagement
Recipe Drives your Execution
We understand Recipe always is core of all process for the product. Our Recipe has the process, steps along with Other requirement to drive the Manufacturing Execution.
Smart & Secured
Support Multi level permissiom, Multi level Recipe, Version Control, Ingredient can set with secret code to hide their info, Fixed/Ratio Tolerances, Key Material usage to pay more attention in Exectuion, Process sequence, step sequnce, Process and Step Control, Work Step Automation, Automated or Time based feeding control, Embeded links to other system such as Intouch and much more.
Dynamic Adjustment
Make adjustment to Recipe at runtime based on production quality, updating the requirement including adding or replacing the ingredient
Tamperfree Production
Production & Requirement Plan
Creating Production Order is so simple just by selecting Recipe Template and adding required Quantity. System guide you to split batches by the capacity. If any changes to the Recipe, which can modified at RunTime. System calcualte by required process and generate the Requirement
Preparation & Feeding(ChargeIn)
Numerous control measures are applied to prevent allmost all kind of failures in Preapration/Weighing and Feeding(ChargeIn) process. System will only allow to proceed next step when acceptable parameters are met
Preparation/Weighing
Smart Weighing
Weighing station supports visual guided operation and interactive data with various electronic scales. Support various weighing and preparation modes. Our system also supports parallel weighing.
Multiple Preparation Modes
Our system supports Preparation by Order / Recipe / Material
Intuitive & Interactive
Intuitive to operate, every steps are guided and easier to learn
Feeding
Take care all Control Measures
Numerous control measures are applied to prevent allmost all kind of failures in Feeding(ChargeIn) process. System will only allow to proceed the step when acceptable parameters are met, like when ingredient feeding step is ready system allow to scan the ingredient and send signal to open tank lock if any.
Process Automation
System supports Work Step Automation, Automated or Time based feeding control
MobileApp
Complete view of your plant operation in your mobile.Plentty of analysing charts help to take your elegant actions
Charts Analysis
Reports of every process of your plant using latest technology which can be drill down and get to the root, which helps to take right direction of your business
Click Away
All the functions with in your reach. You can customize the screen what you need to focus
QualityManagement
Have All in one place
Support the Inspection order link with Arrival documents, production documents, completion documents, etc., to achieve incoming material inspection, process inspection, random inspection and finished product inspection.
Support All Stages
Support the Inspection Specification for different materials, products and production stages
Customize Inspection
Support custom configuration of Inspection items.
EquipmentManagement
Monitoring
Monitor all your equipments and its performance, Send Alarm when it malfunction
Maintenance Spec and Order
Maintain each Equipment maintenance spec, procedures, schedule, order and consumption of parts
Keep the Record of All
We keep every data from the equipment, interms of energy consumption, efficiency, downtime, Maintenance schdule along with the Equipment drawing, User Manual, Maintenance SOP, etc.,
Complete Traceability
Raw Material to Finish Product
Get all the information recorded related to the object either raw material info, manufacturing operation details to finish product packaging details
Forward & Backward
Can track both ways, from Raw material to finish product or finish product to the source(Raw Material).
Code Authenticity
When you traceback something, System start with the code genuiness before finding the details
FDWARE